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Trepanning Service | Mollart Cox Engineering
Efficient Large-Diameter Drilling

Trepanning for High-Value, Large-Scale Components

Trepanning is a specialised machining process used to create large diameter holes in solid materials — especially when traditional deep hole drilling or boring becomes inefficient. Unlike standard drilling, trepanning removes a solid core rather than turning the entire volume into chips, making it ideal for reducing power consumption and material waste.

Trepanning is particularly effective when machining hardened metals, making it a smart choice for industries where material cost and energy efficiency are critical — such as Aerospace, Oil & Gas, Defence, and Heavy Engineering.

At Mollart Cox, we provide trepanning as a cost-effective solution for components that require:

  • Large internal diameters
  • Deep axial holes
  • Reduced machining time and waste
  • Material recovery (e.g. reclaiming central core stock)
Close-up of a large steel workpiece being deep-hole bored on a blue trepanning lathe with segmented coolant delivery Large cylindrical steel component being trepanned on a green tube-boring lathe, with coolant flooding the cut
An Alternative to Deep Hole Boring

When Trepanning Makes Better Sense

While deep hole boring remains one of our core competencies, trepanning offers clear advantages in specific applications — particularly when machining thicker-walled parts or when the central material can be repurposed. For suitable materials and geometries, it can also help reduce tool wear and overall cycle time.

Whether as a standalone process or as part of a multi-step workflow, our in-house trepanning service ensures precision, repeatability, and performance — even on oversized or high-strength components.

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